Testing Services
State-of-the-Art Equipment, Testing and Services for Paper, Packaging, and Tissue & Hygiene Products
Testing Services
PAL ARMI provides extensive testing services utilizing state-of-the-art equipment and highly trained staff.
Email lpal@ncsu.edu to inquire about using our services.
We Provide
Paper, Packaging, and Tissue Products Testing Facilities
- Surface, optical, mechanical, and structural testing of paper and boards, packaging, hygiene products, films, composite materials
- Basis weight, caliper, bulk, tensile, tear, burst, stiffness, fold, compression, ring crush, Scott bond, stretch, elongation, tensile energy absorption (TEA), wet tensile (Finch cup), brightness, opacity, gloss, La*b*
- Wet and dry rub abrasion, scratch resistance, and micro/nano-scale abrasion characterization, fold cracking, dusting, and peel adhesion
- Formation, porosity, roughness/smoothness, compressibility, surface friction, softness, ball burst (dry/wet), hand-panel testing, stain testing
- Water vapor transmission rate (WVTR), water absorption Cobb test, Hercules Sizing Test (HST), 3M Kit (oil/grease resistance),
- Contact angle/surface energy, adhesion, optical density, transmittance, image analysis
- Chemical analysis: Ash testing, filler content determination, starch analysis, plastics extraction
- Fiber length, fines content, width, coarseness, kappa (lignin content), morphological testing, freeness, pressing, drying, etc.
Paper Pilot Plant Testing Facilities
- Small-scale material and process studies using a Fourdrinier pilot paper machine
- Operating Range:
- Basis weight: 20–400 gsm
- Speed: 20–150 fpm
- Trim width: 12 inches
- Features:
- Automated wet-end additive system
- Two felted press nips, smoothing press
- Inline size press for biopolymer and synthetic surface treatments
- Steam-jacketed cooking system for starches and polymers
- Inline steel nip calender stack
- High-precision drive system with real-time monitoring (tank levels, stock flow, consistency, pH, temperature, pressure, moisture)
- Additional Capabilities:
- Inline Size Press: Enhances surface properties such as printability and barrier performance
- Calendering: Online and offline calenders to modify gloss, porosity, and smoothness
- Operating Range:
Tissue Pilot Testing Facilities
- Tissue creping simulator (up to 2,000 fpm) for evaluating tissue and hygiene products, chemical additives, and Yankee/blade materials
- Evaluation of fiber quality on tissue properties
- Evaluation of chemistry on tissue and towels properties
- Testing of tissue and towels properties such as basis weight, bulk, tensile, ball burst, softness, absorption
Packaging Design and Materials Testing Facilities
- Packaging design and materials testing
- Flutter testing for corrugated materials
- Vibration, clamp handling, and impact/drop testing
- Stacking and creep testing
- Weatherability testing
- Food service items testing: hot oil and water resistance, OGR tests, rigidity, composting, etc.
- Packaging design and simulations
- Life cycle analysis
- 3D prototyping
- Thermoformed and molded products testing
Coating, Printing, and Converting Facilities
- Coating preparation and rheological testing
- Barrier tests: 3M Kit test (Tappi T559), Turpentine test (Tappi T454), Hot Mazola Oil test, Pet-Food test, RP (Ralston-Purina) test, Oxygen Transmission Rate, Water Transmission Rate, Water absorption, HST, Porosity, Contact Angle, Surface Energy, etc.
- Release tests: Si coat weight (X-ray fluorescence analyzer), extraction, release/curing tests, dimensional stability, adhesion tests
- Polymers and coatings testing: solids, density, pH, viscosity, surface tension, particle size, water retention, melt-flow index, flowability tests (Carr’s index), coat weight, thickness, etc.
- Small roll-to-roll coater with roll, air knife, gravure, and flexo metering
- Compatible substrates: paper, film, foil, and composites
- Applications: digital printing papers, food packaging, hygiene composites
- Specs: Up to 9-inch roll width; speeds up to 130 fpm
- Bench-top units for inkjet, electrophotography, flexo, and gravure
- Printability analysis of digital prints (dye and pigment-based production inkjet, dry toners, and liquid toners (Indigo) systems)
- Print quality evaluations: density, gloss, dot gain, mottle, image/text analysis, wet/dry durability, smudge resistance, dry time
- Assessment of print product recyclability (deinkability testing)
- Testing for fold cracking, abrasion, dusting, fiber tear, and more
Recycling, Composting, and Biodegradation Testing Facilities
- Waste composition and contamination analysis
- Repulpability and recyclability testing
- Stickies identification
- Compostability testing (home and industrial conditions)
- Biodegradability assessments in various environments
- BOD/COD analysis
- Recycled and non-recycled municipal solid waste (MSW) characterization
- Paper waste testing – composition, moisture, density, contaminants analysis, thermal, chemical and structural analysis
- Plastic waste testing – composition, moisture, density, contaminants analysis, thermal, chemical and structural analysis
- Textile waste testing – composition, moisture, density, contaminants analysis, thermal, chemical and structural analysis
- Metal and glass waste testing – composition, density, contaminants analysis, thermal, chemical and structural analysis
Resources
- Extremely diverse team of engineers, chemists, scientists and economists
- Highly trained professional faculty, staff, graduate research assistants (Ph.D. and M.S. Students), and undergraduate researchers
- Strong funding support from industry, NGO’s and public agencies
Relevant Equipment
- High shear mechanical devices for nanomaterials production
- Two atmospheric plasma units
- Mocon-OX-TRAN-Oxygen-Transmission-Rate-Tester
- Mocon-PERMATRAN-WVTR-Tester
- Electrospinning unit
- 3D material deposition printers
- Image analysis (microscopic and scanner)
- 3D scanning system
- QD proofer coating with gravure and flexo coating and printing heads
- Euclid blade coater
- Rod drawdown system
- Roll-to-roll coating machine with roll applicator and air-knife metering
- Hot air, IR and UV curing units
- Hercules Hi-Shear viscometer (HHSV)
- Brookfield viscometer
- Advanced rheometer
- Melt-flow indexer
- Injection mold
- Mini-Haake Micro-Compounder
- Fully-equipped mechanical, optical and surface properties lab
- KRÜSS spinning drop tensiometer
- Contact angle goniometer
- Charge demand analyzer
- Horiba laser scattering particle sizer
- Malvern zetasizer nano
- Confocal and polarized microscopes
- X-Supereme 8000 ED-XRF spectrometer
- Coating mixers and various applicators
- Aging/yellowing via controlled irradiation, and various environmental chambers, etc.
Advanced analytical tools such as DSC, TGA, FTIR, NMR, AFM, SEM, ToF-SIM, HPLC, GC/MS, etc. accessible in various central laboratories on NCSU campus.